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BOSCH REXROTH PPC-R22.1N-T-NN-P2-NN-FW VM11 Industrial Panel PC / Programmable Performance Controller

BOSCH REXROTH PPC-R22.1N-T-NN-P2-NN-FW VM11 — Technical Overview
Product:​ PPC-R22.1N-T-NN-P2-NN-FW VM11, Industrial Panel PC / Programmable Performance Controller
Manufacturer:​ Bosch Rexroth
Product Line:​ IndraControl (IndraMotion Machine Control Platform)
Primary Application:​ A high-end, modular industrial PC​ designed to serve as the central controller and HMI (Human-Machine Interface)​ for complex, multi-axis automation systems, combining PLC, motion control, robotics, and visualization in a single, robust device. Typical applications include high-speed packaging machines, plastic injection molding machines, metal forming presses, and advanced assembly systems.
Category: Product ID: 22841

Description

BOSCH REXROTH PPC-R22.1N-T-NN-P2-NN-FW VM11 — Technical Overview
Product:​ PPC-R22.1N-T-NN-P2-NN-FW VM11, Industrial Panel PC / Programmable Performance Controller
Manufacturer:​ Bosch Rexroth
Product Line:​ IndraControl (IndraMotion Machine Control Platform)
Primary Application:​ A high-end, modular industrial PC​ designed to serve as the central controller and HMI (Human-Machine Interface)​ for complex, multi-axis automation systems, combining PLC, motion control, robotics, and visualization in a single, robust device. Typical applications include high-speed packaging machines, plastic injection molding machines, metal forming presses, and advanced assembly systems.

1. Core Overview & Positioning

The Bosch Rexroth PPC-R22.1N is the flagship of the IndraControl PPC (Programmable Performance Controller) R series. It is not merely an HMI panel but a fully integrated control computer​ that consolidates multiple functions into one unit, eliminating the need for separate PLC, motion controller, and visualization hardware.
Key Philosophy:​ It embodies the «Software CNC» and «Centralized Control» concept, where all machine logic, complex kinematics, and operator visualization are processed on a single, powerful industrial PC, communicating via real-time fieldbuses (like EtherCAT or PROFINET IRT) with distributed servo drives and I/O.

2. Key Features & Functions

  • Unified Control Platform:​ Runs the complete Bosch Rexroth IndraWorks​ software suite, allowing for integrated engineering of:
    • PLC Logic​ (IEC 61131-3, e.g., Structured Text, Function Block Diagram).
    • Motion Control & CNC​ (handling hundreds of axes, complex interpolations, robotics).
    • Advanced HMI/SCADA​ (with multi-touch and gesture support).
    • Data Management & Analytics.
  • High-Performance Industrial Computing:​ Based on a powerful Intel multi-core processor​ (defined by the P2code), capable of executing demanding real-time control tasks alongside Windows-based visualization.
  • Brilliant Industrial Display:​ Features a 22.1-inch​ TFT display with multi-touch​ (T) capability, designed for high brightness, contrast, and visibility in harsh industrial environments.
  • Modular I/O and Communication:​ The rear panel includes slots for plug-in IndraControl modules, enabling flexible configuration of fieldbus masters (EtherCAT, PROFINET, PROFIBUS, Ethernet/IP) and other interfaces.
  • Robust Construction:​ Built to withstand industrial environments with a front panel rated at IP65​ (dust-tight and protected against water jets), resistant to vibration, shock, and wide operating temperatures.
  • Integrated Safety (Option):​ Can be extended with safety modules to implement safety functions (e.g., Safe Torque Off, Safe Stop) up to SIL 3 / PL e, all programmable within IndraWorks.
PPC-R22.1N-N-Q1-NN-NN-FW

3. Technical Specifications (Typical for this Configuration)

  • Processor:​ Intel Core i5 or i7 (Generation defined by order year and P2code), multi-core.
  • Memory:​ 4-8 GB DDR4 RAM (expandable, defined by first NN).
  • Storage:​ SSD, 128-256 GB (defined by second NN).
  • Display:​ 22.1″ TFT LCD, typically WXGA (1280 x 800) or higher, 16:10 aspect ratio, multi-touch (projected capacitive or resistive).
  • Interfaces:
    • Front:​ USB port(s), potentially function keys.
    • Rear:​ Multiple USB, Gigabit Ethernet, DVI-I, COM, and slots for IndraControl modules.
  • Fieldbus:​ Configurable via plug-in modules (e.g., X20 interface for EtherCAT master, PROFINET controller).
  • Operating System:Windows 10 IoT Enterprise 64-bit.
  • Software Framework:Bosch Rexroth IndraWorks.
  • Protection Rating:​ Front panel IP65/NEMA 4, rear IP20.
  • Power Supply:​ 24 V DC (standard industrial voltage).

4. System Integration & Development

  • Engineering:​ All development—PLC logic, motion profiles, HMI screens, and safety logic—is done within the unified IndraWorks Engineering​ environment on a separate development PC.
  • Deployment:​ The complete project is compiled and downloaded to the PPC-R via Ethernet. The PPC-R then executes the real-time control kernel (under Windows) and the HMI runtime.
  • Drive & I/O Network:​ Acts as the central master for a real-time EtherCAT or PROFINET IRT network, controlling IndraDrive​ servo drives, IndraControl​ I/O stations, and third-party devices with exceptional determinism and synchronization.
  • Role:​ Serves as the singular «central brain» for high-performance machinery, enabling advanced applications like robotic tooling, electronic line shafts, and complex CNC interpolation.

5. Typical Applications

  • High-Speed Packaging Machines:​ Where precise coordination of numerous servo axes (fillers, cappers, labelers) and complex HMI are required.
  • Plastics Machinery:​ Injection molding machines with closed-loop hydraulic control and robotic part handling.
  • Metal Forming & Stamping:​ Presses and transfer lines requiring synchronized multi-axis motion and safety.
  • Advanced Assembly & Testing Systems.
  • Machine Tools​ requiring integrated CNC and HMI.

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