The ABB XVC770AE 3BHE006414R0001 is a high-performance, advanced AC Variable Frequency Drive (VFD) from ABB’s premier ACS880 series, specifically configured as a multi-drive cabinet-built variant. This drive is engineered for the most demanding industrial applications requiring precise control, high power output, and exceptional reliability. Designed to control the speed and torque of three-phase AC induction and synchronous motors, the ABB XVC770AE converts fixed-frequency, fixed-voltage AC mains power into a variable-frequency, variable-voltage output. It is built upon ABB’s Direct Torque Control (DTC) technology, which provides outstanding motor control performance with fast torque response, accurate speed control, and high starting torque, even at zero speed. This makes it ideal for complex applications such as extruders, test benches, centrifuges, and high-dynamic machinery.
As a cabinet-built unit, the ABB XVC770AE 3BHE006414R0001 is supplied as a complete, pre-engineered assembly ready for installation. The cabinet includes the drive module, input switchgear (disconnector, fuses, or circuit breaker), cooling system, and often advanced options like DC bus connections for multi-motor systems or regenerative braking units. The part number 3BHE006414R0001specifies the exact hardware configuration, including power rating, input voltage, and included features. This drive is a cornerstone of modern industrial automation, offering seamless integration with plant control systems via numerous fieldbus options and providing extensive diagnostic and safety functions. For system integrators and end-users in sectors like metals, mining, marine, and power generation, the ABB XVC770AE represents a robust, scalable, and intelligent solution for maximizing process efficiency, energy savings, and overall equipment effectiveness.
Technical Specifications
Parameter Name
Parameter Value
Product Model
ABB XVC770AE 3BHE006414R0001
Manufacturer
ABB
Product Series
ACS880 Industrial Drives (Cabinet-built)
Product Type
High-performance AC Variable Frequency Drive
Rated Output Power
Specific to order code, typically in the range of several hundred kW (e.g., 355 kW, 500 kW, etc.)
Supply Voltage
3-phase, typical ranges: 380-500V, 525-690V, or 3300-6600V for medium voltage variants (specific to 3BHE006414R0001)
Control Technology
Direct Torque Control (DTC)
Overload Capacity
High overload capability, typically 110% continuous, 150-200% for short durations
Efficiency
Very high, typically >98%, contributing to significant energy savings
Input Power Factor
Near unity with optional AFE (Active Front End) or high with standard DFE
Integrated Safe torque off (STO) as standard; options for SS1, SLS, SDI, etc. (SIL 3/PL e)
Cooling Method
Liquid cooling or forced air cooling, depending on cabinet design
Protection Degree
Cabinet IP rating (e.g., IP21, IP23, IP54) as specified
Ambient Temperature
0 to 40°C (with derating up to 50°C) for cabinet ambient
Certifications
cULus, CE, DNV-GL, ABS, and other marine and industry-specific standards
Key Features and Advantages
ABB XVC770AE 3BHE006414R0001 is distinguished by its superior control performance and robustness. The core Direct Torque Control (DTC) technology provides precise control of motor torque and speed without the need for a feedback encoder in most applications, simplifying system design and enhancing reliability. It delivers full motor torque from zero to nominal speed, with a static speed accuracy of 0.1% to 0.5% of nominal speed (0.01% with encoder feedback), making it suitable for the most demanding processes.
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Advanced connectivity and system integration are fundamental to its design. The drive is equipped with a wide array of communication protocols as standard, allowing for seamless integration into any plant automation architecture, from traditional PLC networks to modern Industrial Ethernet systems. Its support for IEC 61850 is particularly valuable for marine and offshore applications, enabling integration into vessel-wide power management systems. The cabinet-built design ensures optimized thermal management and EMC performance, as the layout, shielding, and cooling are engineered by ABB to meet stringent industrial and marine standards, reducing on-site engineering and compliance risks.
Comprehensive safety and diagnostic capabilities ensure operational integrity and ease of maintenance. Beyond standard protection features (short circuit, ground fault, overload), it includes integrated functional safety (Safe Torque Off) and offers a suite of optional safety functions certified to SIL 3/PL e. The advanced diagnostics, predictive maintenance features (like monitoring of fan and capacitor lifetime), and detailed event logging simplify troubleshooting and minimize unplanned downtime. For engineers, the ABB XVC770AE offers a future-proof, high-availability drive solution that maximizes process uptime, optimizes energy consumption, and provides the control precision needed for advanced industrial applications.
Application Areas
The ABB XVC770AE 3BHE006414R0001 is engineered for heavy-duty and mission-critical applications across a wide spectrum of industries where control precision, reliability, and power are paramount.
In the metals industry, it is the drive of choice for main and auxiliary drives in rolling mills, processing lines, and continuous casters, where its high dynamic performance and torque accuracy are essential. Within mining and minerals processing, it powers critical equipment like grinding mills, large conveyors, crushers, and high-head slurry pumps, providing robust performance in harsh environments.
For marine and offshore applications, it is used for propulsion drives (azimuth thrusters, main propulsion), dynamic positioning (DP) systems, and large shipboard pumps and fans, benefiting from its marine certifications and IEC 61850 support. In the power generation sector, it controls boiler feed pumps, induced/forced draft (ID/FD) fans, and compressor trains in gas turbine auxiliaries.
Additionally, it is found in test benches for engines and turbines, extruders in plastics and rubber manufacturing, and large HVAC systems for industrial complexes. Essentially, the ABB XVC770AE is deployed wherever there is a need for high-power, high-performance, and reliable variable speed control of AC motors in demanding industrial or marine settings.
Related Products
ABB ACS880-01 (Cabinet-built units): The broader series to which the XVC770AE belongs, with various frame sizes and options.
ABB ACS880-04 (Multi-drive cabinets): Configurations with multiple drive modules sharing a common DC bus, often used for crane and hoist applications.
ABB ACS880-07 (Low Harmonic Drive): Variants with Active Front End (AFE) for very low harmonic distortion and regenerative capability.
ABB Drive composer PC Tool: The engineering tool for parameter setting, commissioning, monitoring, and diagnostics.
ABB Control Panel (e.g., with CP920-AP panel): The local operator interface that can be mounted on the cabinet door.
ABB Braking Units/Chopper and Resistors: For managing braking energy in overhauling load applications.
ABB Input Filters (du/dt, sine-wave): For protecting motor insulation, especially with long motor cables.
ABB Motor (e.g., Process Performance Motor): The ideal ABB motor designed to work optimally with the ACS880 drive.
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