Honeywell Launches CC-PUIO01 (51454205-175): Universal Process I/O Module for Experion PKS
Honeywell Process Solutions has introduced the CC-PUIO01, a versatile and high-density Universal Process I/O module (part number 51454205-175) for its Experion® Process Knowledge System (PKS). This advanced module is designed to streamline system architecture and reduce lifecycle costs by providing a single, configurable hardware platform for interfacing with a vast array of field devices in process automation applications across industries such as refining, petrochemicals, and power generation.
The CC-PUIO01 represents a significant evolution in I/O technology by consolidating what traditionally required multiple, dedicated I/O card types into one universal module. It can be software-configured in the field to support a wide range of signal types—including analog input (AI), analog output (AO), digital input (DI), digital output (DO), and pulse input—on a channel-by-channel basis. This «any signal, any channel» flexibility dramatically simplifies spare parts inventory, engineering, and maintenance.
«Modern process plants demand flexibility and efficiency from their control system infrastructure,» said a Honeywell Experion PKS product director. «The CC-PUIO01 universal I/O module is engineered to deliver just that. It eliminates the need for guesswork during design and reduces costly change orders by allowing any channel to be configured for virtually any signal type, even after installation. This future-proofs our customers’ I/O investment.»
Key Features and Benefits of the CC-PUIO01 (51454205-175) include:
-
True Universal Channel Flexibility: Each of the module’s 8 channels can be independently configured via software to handle different signal types (e.g., 4-20 mA, thermocouple, RTD, discrete, etc.), providing unmatched adaptability for changing process needs.
-
Reduced Engineering and Inventory Costs: Eliminates the need to specify, purchase, and stock multiple single-purpose I/O card types. One module serves many functions, simplifying design, reducing spare parts inventory by up to 70%, and cutting project costs.
-
Enhanced Diagnostics and Safety: Features comprehensive channel-level diagnostics that detect wire breaks, short circuits, and out-of-range signals. Supports integration with Honeywell’s Safety Manager for safety instrumented system (SIS) applications, meeting SIL2/SIL3 requirements.
-
Hot Swappable and Robust Design: Supports module replacement without shutting down the entire I/O network or controller, maximizing plant availability. Built to withstand harsh industrial environments with high noise immunity.
-
Seamless Experion PKS Integration: Fully supported within the Experion PKS engineering environment (Control Builder). Configuration, monitoring, and diagnostics are managed seamlessly within the same software used for controller programming, ensuring a unified user experience.
The Honeywell CC-PUIO01 Universal Process I/O module is available now for new Experion PKS installations and modernizations. It is a cornerstone technology for end-users and system integrators seeking to build more flexible, scalable, and cost-effective process automation architectures.
