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SST SST-PB3-PCU-2-B Profibus DP/DPV1 Slave Communication Module

Parameter Name
Parameter Value
Product Model
SST SST-PB3-PCU-2-B
Manufacturer
SST (originally Woodhead Connectivity, now an Advantech brand)
Product Series
SST-PB3 Series​ (Profibus DP Slave Communication Modules)
Primary Function
Profibus DP/DPV1 Slave Interface Module (Intelligent Gateway)
Categories: , Product ID: 23604

Description

Product Overview

The SST SST-PB3-PCU-2-B​ is a Profibus DP/DPV1 Slave Communication Module​ manufactured by SST (Woodhead Connectivity, now part of Advantech). It functions as a gateway or network interface card​ that enables non-Profibus devices or equipment to communicate on a Profibus DP (Decentralized Periphery) network. The module acts as a slave device on the Profibus network, receiving output data from and sending input data to a master controller (e.g., a PLC such as Siemens S7-300/400, S7-1500, or other Profibus Master). The suffix designations typically detail specific features like power input, connector type, or firmware version.
The value of the SST-PB3-PCU-2-B​ lies in its role as a versatile and configurable connectivity solution. It allows equipment that has a simple parallel or serial interface (like a digital/analog I/O block, a sensor cluster, a drive, or even a custom machine) to be seamlessly integrated into a standardized, high-speed Profibus DP industrial network. This eliminates the need for proprietary or point-to-point wiring, centralizes data acquisition, and enables sophisticated control strategies. For system integrators and engineers, this module is a key tool for modernizing legacy equipment or integrating third-party devices into a Profibus-controlled automation system, thereby enhancing system interoperability and data visibility.

Technical Specifications

Parameter Name
Parameter Value
Product Model
SST SST-PB3-PCU-2-B
Manufacturer
SST (originally Woodhead Connectivity, now an Advantech brand)
Product Series
SST-PB3 Series​ (Profibus DP Slave Communication Modules)
Primary Function
Profibus DP/DPV1 Slave Interface Module (Intelligent Gateway)
Communication & Network
  • Protocol:Profibus DP​ compliant to EN 50170, supporting both DP-V0​ (cyclic data exchange) and DP-V1​ (acyclic data exchange for parameterization, diagnostics).
  • Baud Rate:​ Auto-baud detection, supporting standard rates from 9.6 kbps up to 12 Mbps.
  • Address Setting:​ Set via DIP switches or rotary switches on the module (method depends on specific hardware variant).
  • GSD File:​ Requires a specific GSD (Gerätestammdatei / Device Master Data) file​ to be installed in the Profibus master’s configuration tool (e.g., Siemens STEP 7) for device configuration.
    Hardware Interface
  • Profibus Connector:​ Standard 9-pin D-sub female connector, with integrated terminating resistor switch (can be enabled if the module is at the end of the network segment).
  • Device Interface (User Side):​ The «-PCU»​ in the part number typically indicates a «Parallel Communication Unit». This interface is usually a high-density, multi-pin connector (e.g., a ribbon cable header) that connects to the user’s application board or I/O via a parallel data/address bus. It provides digital I/O lines, an address bus, and control signals for direct interfacing.
  • Configuration Interface:​ Often includes an RS-232 or USB port for initial firmware updates or advanced configuration via SST configuration software.
    Electrical & Environmental
  • Power Supply:​ The «-2-B»​ suffix likely specifies the power input requirements. It typically requires a +24V DC nominal​ power input, common in industrial control panels.
  • Isolation:​ Provides galvanic isolation​ between the Profibus network and the user device interface, protecting both sides from electrical noise and ground loop issues.
  • Operating Temperature:​ Typically 0 to 60°C (32 to 140°F)
  • Certifications:​ CE marked, and often complies with industrial EMC and safety standards.
SST-PB3-CLX-RLL

Key Features and Advantages

Flexible Gateway Functionality:​ The SST-PB3-PCU module is essentially a programmable communication processor. It can be configured (via its GSD file and associated software) to map data between the Profibus network’s input/output image and the parallel I/O lines on its user interface. This allows it to mimic a simple remote I/O station or implement custom device profiles.
Ease of Integration for Non-Networked Devices:​ Its primary advantage is enabling «Profibus-enablement»​ of equipment lacking native network ports. By designing a simple interface board to connect to the module’s parallel bus, OEMs and integrators can efficiently bring their devices onto a Profibus network without developing a complex communication ASIC from scratch.
High Performance and Reliability:​ Supporting baud rates up to 12 Mbps ensures fast data exchange suitable for most real-time control applications. The built-in isolation enhances network stability and robustness in electrically noisy industrial environments. The use of a standard GSD file simplifies the configuration process within the master’s engineering environment.

Application Areas

The SST SST-PB3-PCU-2-B​ is used as a communication gateway in Profibus DP networks​ to integrate various devices that do not have native Profibus interfaces.
Typical applications include:
  • Legacy Equipment Modernization:​ Retrofitting older machines, panels, or sensors with a Profibus interface to connect them to a modern DCS or PLC system.
  • OEM Machine Building:​ Used by original equipment manufacturers to provide a standard Profibus DP interface option for their machines (e.g., packaging machines, test stands, specialized process units) without embedding a full PLC inside.
  • Custom I/O Subsystems:​ Acting as a Profibus head for a custom-built bank of digital/analog I/O, allowing centralized control and monitoring.
  • Intelligent Device Integration:​ Connecting complex devices like vision systems, barcode readers, or weighing scales that have a simple parallel or serial output to a Profibus network for control and data acquisition.

Related Products

  • Configuration Cable & Software:​ A specific RS-232 or USB configuration cable and the SST Configuration Tool​ or PHOENIX CONTACT PC WORX​ software (depending on the module generation) are required to set up the module’s data mapping and parameters.
  • Interface Adapter Board:​ A custom-designed PCB that adapts the module’s parallel bus to the specific signals of the target device. This is typically designed by the integrator or OEM.
  • Profibus Network Components:​ Profibus cables, connectors, repeaters, and terminators to build the network.
  • Profibus Master:​ A PLC or controller (e.g., Siemens S7-1500 with DP master module) that controls the network and exchanges data with this slave module.
  • Power Supply:​ A stable 24V DC power supply for the module.

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